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aw11 sc- track hack

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e30-86
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RE: aw11 sc- track hack 2010/11/29 18:11:02 (permalink)
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so been busy doing other stuff and just waiting on parts. went to toymods cruise yesterday and shifts track day the other week for work ... got an OZmazda this saturday so fingers crossed this car will run soon ...

this thread need an update :

swapped my ratty starter for this bling reduction type , lighter and more balls



slowly working on the motor , images are not that great.







i wont be using the a/c so .. finding a alternator belt was biatch .. did something like 4 runs to the parts shop . Auto Excel boys down at Bonnyrigg were very helpful ... go see them next to Aldi and KFC.

for anybody who needs the part number its :



this afternoon i got this :







and another freebie ..




stay tuned got an update for tomorrow.

until then stay safe.

#16
sweeetpete
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RE: aw11 sc- track hack 2010/11/29 18:50:08 (permalink)
-1 (1)
i have an exhaust here penrith nsw $400. I got it from WA but decided to keep whats on car can get details for you and was a youtube clip of it on car that i got it from.
#17
e30-86
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RE: aw11 sc- track hack 2010/11/30 11:09:02 (permalink)
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you got pm.

and just incase you didnt get it

i definitely need the exhuast .

when can i come around to check it out and pick it up .. ive got a track day this saturday. so would like to try get her running by then.



john
#18

e30-86
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RE: aw11 sc- track hack 2010/12/13 23:46:34 (permalink)
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hi guys .

last few weeks have been interesting ..

so the engine was 90% done and only thing left was to tighten up the exhuast manifold bolts.. easy right ... wrong!

this happened :





previous owner striped one of the studs so it wouldn't bite ... so i figured easy fix .. went out and bought a tap and die set .. taped in a new thread , and it was ready .. from there i should of stop and went to bed . but me being a impatient prick .. i went looking for a stud that would fit .. after an hour of swearing i thought stuff it ...i'll just get a bigger bolt and force it in ... got my rattle gun out and started forcing it in .. after a couple of minutes it looked good . it was going in and need a little more ... that little more cracked it ... lesson: don't do what i did and take it to a pro

which i ended up doing ... which sort of work out ok for me .. i had 2 options really ,

1/ he could try and weld it and put in a sleeve and tap a new thread... but there was no guarantee

or

2/ change the head .

i opted for the new head ... simply due to not wanting to take the motor out if the stud failed on me once the car is running

funny enough it worked out ok , Sprinterman my engine builder said that the original head suffered from alot of heat more then normal and wouldn't of lasted very long anyways no more then say 6months or so and that whoever built the motor last got happy with the gasket glue. some of it had broken off and was blocking the water galleries ... that night i learnt alot about gasket glue and the damage it could do if it has been used incorrectly.... apparently it could cost you a new engine... =P

so x amount of money later and my pocket ever so lighter i got a brand new reco head .



gearbox also got done. and picked her up .. it was smooth sailing for this one .. only 2 bearings needed replacing the rest looked brand new. gearbox guy said that the LSD was in good nick .. yay!







this thing weighs a tonne ...

so i built a trolley from a small pallet i found and bought the wheels from bunning .. hopefully this will help with the installion this week ...



motor and gearbox reunited







i was looking forward to putting the motor back on the weekend and getting her started but after close inspection on one on the engine mount , it looked like it had seen better days .. im sure it would of been good for another maybe 12-months or so . But knowing how little space and poo poo job it is once the motor is in , i opted to leave the engine installation out until the engine mounts got sorted.

so did some gooling and had 3 choices

1/ buy 4 brand new mounts
2/ buy aftermarket urethane ones
3/ try and make my own one

i choose 3. simply because im on a budget, the engine mounts aren't totally goneski so with some help they should last me until i get funds to buy new ones. plus this car wont be a daily and will only really be driven once or twice a month mostly to the track and back. so with that in mind i got this today :





before anybody comments that urethane is soft. this stuff is rated at 80A.. engine mounts are normally rated at 70-75A .. i was going to go the 95A stuff but opted for the 80A , just because I'd like to keep my teeth.. hehehe and 4ages don't like super stiff engine mounts ..

and did this :



then this :



then mixed some urethane up



and then filled them up :











dry time is 48hrs with 100% cure at 7days .. so thats perfect for me .engine will go back in the car on saturday ..

oh last thing , got this the other week off sweetpete.. i didnt really want to spend anymore money modding it but it does .. grrrrr, so just another thing on the list :



so thats it from me atm . until next time

merry xmas guys. hope you guys have a happy and safe holiday
#19
e30-86
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RE: aw11 sc- track hack 2010/12/14 08:02:26 (permalink)
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oh i forgot .. dont use a reduction type starter motor .. they dont fit the gearbox housing... (DOH!) so i got lucky and the shop that reco'd my started swapped it over for my old one with a reco ... no charge ... just walked out looking like a dick head.
#20
RobYob
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RE: aw11 sc- track hack 2010/12/14 08:15:30 (permalink)
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Wow lots of work there, E series boxes are freaking heavy!
Hoep those engine mounts aren't to stiff, some people have had problem fatiguing and cracking the metal after going to solid mounts.
#21

phillay
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RE: aw11 sc- track hack 2010/12/14 17:28:46 (permalink)
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great progress, you are very good with the spanner
#22
stuka
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RE: aw11 sc- track hack 2010/12/14 19:42:02 (permalink)
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good effort, keep up the good work!
#23
e30-86
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RE: aw11 sc- track hack 2010/12/14 22:49:48 (permalink)
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hey guys ,

would it be worth doing the ABV mod on a stock gze ?

oh and im also struggling to find a good place to hook up the oil cooler .. any ideas ? im thinking the air vent on the side is the most logical place ... front would be cool but im not sure what it would do to the oil pressure .. and i also got alot of room in the boot which i could also utilize ...

@ rob : hopefully they hold up ok.. fingers cross they dont become rock hard ..

@ stuka / Phill , cheers guys .
#24
e30-86
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RE: aw11 sc- track hack 2010/12/23 18:53:32 (permalink)
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so last weekend the engine went in .. was pretty straight forward..

thought i give it a clean first since the motor was out .














#25
e30-86
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RE: aw11 sc- track hack 2010/12/23 19:04:34 (permalink)
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car up and motor in















forgot to take photo of the motor in .. but it is in ... hehehe

fuilds are done .. wiring is done and fuel in ... battery connected and went to crank her and she got a good crank , plenty of spark but no fuel ...

this is why :





just pulled the tank out about 15mins ago.. OMG!!! i have never seen such a farked fuel pump in my life ... funny thing was that the fuel tank was full of petrol .. super old petrol but none less .. i know beacuse i pulled the fuel tank plug out and it pissed petrol for a good 5mins all over my frecken arm ...

maybe it was already rusted & farked and someone thought all it needed was full tank ..

ANYWAYz i need a new pump and a working fuel gauge sensor (thats rusted too) ... any one know how i can clean the inside of the tank with out cutting her open ??? will water and vinegar work
#26
RobYob
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RE: aw11 sc- track hack 2010/12/24 19:29:06 (permalink)
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whoa, messy pump!

Think water in your fuel tank is a bad idea, petrol is a pretty reasonable solvent anyway.
#27
stuka
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RE: aw11 sc- track hack 2010/12/25 08:57:02 (permalink)
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shocker fule pump!
#28
B24
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RE: aw11 sc- track hack 2010/12/26 18:44:41 (permalink)
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Maybe wax and grease remover??
#29
e30-86
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RE: aw11 sc- track hack 2011/01/17 22:12:20 (permalink)
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hey guys.

update time . its been a good few weeks. christmas and new year was ok . didnt get much work done on the car because of family and friend commitments .. but happy to report that the weekend that just past was very productive .

so just before i went on break and Christmas. i ordered a walbro fuel pump and went looking a for the a cleaning agent to clean the tank. at first i was a bit worried about the state that my fuel tank looked. i seriously thought i needed a new one . but lucky enough after a couple hours of research i came up with a solution . funny enough after going to every shop i thought it would be sold at .. i found it at the local coles store and cost me just under 10 buck and i pretty much bought all their stock.. hehehe ...

what am i talking about you may ask, well its :



molasses is a by product of sugar cane or something or rather like that. farmers use it to clean their rusty tools and what not , i didn't believe it at first but then after watching this:


i just had to try it myself.. i had some really good photos of the fuel tank before i cleaned it but my frecken phone's sd card poo poo itself so ..

imagine this but also on the side and floor and top of the fuel tank:


and google image gave me this (my fuel tank looked sort of like this )



so all i did was mixed 1 jar per 10 ltr total of 4 jars for 40ltrs. and left it to soak for over 2 week with the fuel holder and fuel guage sender reinstalled to get the same treatment .. once my fuel pump came in the mail . it was time to see what the molasses did .






#30
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