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TRD (or any) body kit - fitment process to follow

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Lim@
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RE: TRD (or any) body kit - fitment process to follow 2010/03/31 19:59:10 (permalink)
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i didnt have too many issues. just use fairly large washers
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Daz
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RE: TRD (or any) body kit - fitment process to follow 2010/01/04 13:43:34 (permalink)
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Thanks Lim@ - Should the
quote:
fairly large washers
be fibreglassed in or can they just sit on top of the fibreglass panels?? I was thinking about using a rubber washer beneath a metal washer to give some compliance (and maybe some extra height if required) so the guards sit correctly, but the "fibreglassed in" option seems to be the way to go - have you any pics?

Also, major question - what did you do with the existing rear quarters? As this TRD jig is a pretty permanent deal, I am happy to butcher the inside with a grinder and somehow fold the metal back up to meet the new fibreglass rear quarter/rear bumper so as not to create a crud trap..

How did you do here?? I have seen some other build threads who mention this fold back treatment, and it is probably my preferred option...[x2x]
#47
Lim@
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RE: TRD (or any) body kit - fitment process to follow 2010/01/04 16:47:45 (permalink)
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i just sat them on top.

All i did with the rear quarters was put slits in the wheel arches with a grinder, then flared them out so they would meet with the fibreglass panel. Id take a guess you don't know how to mig weld? But what i did, once i was happy with the flare, was weld in small plates to fill in the newly created gaps. this means there's not a slit for it to continue to rip from (not sure if this would happen, but i wasn't prepared to take the risk)

If you don't do this, you will be restricted on wheel size by the originaly quarters, not the new, wider ones.

Dont know about the legality of putting slices and rewelding back up rear quarters, but without doing so, your widebody kit is purely for looks.
#48

Daz
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RE: TRD (or any) body kit - fitment process to follow 2010/01/04 17:36:12 (permalink)
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Don't suppose there's any pics?? I get the principle of cutting them with a grinder - I have a grinder, but yeh defo no mig weld ability; I was thinking about just cutting the existing arch out, say by about an inch above the existing arch rim, where the metal is thickest, then slicing upwards to allow the arch metal to be bent into shape to meet the new rear quarter - I think I understand your decision to mig weld small plates to stop the slits from potentially "ripping" or "tearing" - will have to put the feelers out and see who I know with a welding set up...
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RE: TRD (or any) body kit - fitment process to follow 2010/01/04 18:31:20 (permalink)
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sorry mate. will be pretty hard for me to get pics. its all sprayed etc to stop it from rusting.

Actually come to think about it, i might have done exactly what you said. i cant quite remember if i cut out an inch or so of arch, i did it just enough so it would meet up with the bottom of the new arch.
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RE: TRD (or any) body kit - fitment process to follow 2010/01/04 19:18:50 (permalink)
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Mate, no worries - Thanks for the advice - I reckon from the descriptions, the principle is clear - I may try and post up on mroc and mroc uk forums too and find out how they did it originally at the factory...
#51

EA99
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RE: TRD (or any) body kit - fitment process to follow 2010/01/04 20:02:35 (permalink)
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quote:
Originally posted by Daz

EA99

quote:
Lookin good! Can't wait to see the final result :D


You wanna come pick up those skirts you were after some time this week?? Could do with picking up some cashola for fibreglass materials and the sander this weekend...[x2x][?]



Are they a perfect fit (i.e. just screw them into place) or will I need to get a shop to "graft" them on? I'm assuming they won't fit INTO my 2 to take home which is a problem as I have no transport for it unless somehow it can be fitted @ yours? :O

Cheers
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Daz
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RE: TRD (or any) body kit - fitment process to follow 2010/02/04 09:07:50 (permalink)
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They came off mine with three screws front arch, 3 screws rear arch and a couple of bolts to be undone from inside, but I got it covered; No way would you need a body shop to 'graft' them on, though unless your car is red they will defo need painting!!
Sure we could fit them at mine in about 20 minutes - PM'd you my mobile; Dozer is coming round to lend a hand with the TRD Friday too -
#53
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RE: TRD (or any) body kit - fitment process to follow 2010/11/04 16:33:48 (permalink)
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You've certainly jumped in at the deep end here mate, best of luck with your project, please keep posting progress pics.

Ideally I would love to end up with a widebody kit on my car, but it looks like an extremely daunting task.
#54
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RE: TRD (or any) body kit - fitment process to follow 2010/04/14 14:13:11 (permalink)
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http://www.youtube.com/watch?v=pOMq6DPTXms

i found this pretty intresting,they riveted the kit on.
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RE: TRD (or any) body kit - fitment process to follow 2010/04/23 15:43:42 (permalink)
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that video made it look. so easy. lol rivveting does sound like a good option too. instead of gaffa tape :P
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Daz
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RE: TRD (or any) body kit - fitment process to follow 2010/04/23 16:06:26 (permalink)
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hahah yeh good call, though you have to have 100% confidence that you aren't gonna rivet in the wrong place, so gaffa tape filled the temporary fix void. Basically I was hesitant to just go tech screw fixing everything straight away (given my non-existent previous experience!) as I would only have to fill and sand back the holes in the metal exterior after the whole kit is fitted to prep the surfaces below for bonding.

Your post has prompted me to go take some pics as she stands now, though am hobbling as my knee reconstruction operation was done on Monday so work on the car has slowed.. Need some help if yo're keen? offer open to any in the Perth area?

Would also like to take the opportunity ot thank Pete (Dozer) who gave me two of his hard earned days off over the last long weekend to help out - improved my outlook and skills 100-fold, and lent me his dremel.. Thanks mate
#57
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RE: TRD (or any) body kit - fitment process to follow 2010/04/23 20:50:23 (permalink)
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will be back in town for 3 straight weeks from next weekend so will be happy to lend further assistance
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ckool
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RE: TRD (or any) body kit - fitment process to follow 2010/04/23 23:06:49 (permalink)
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although i dont have an mr2 anymore,i still have fond memories of owning mine for the period of 5 years,and like i said i always wanted a wide body trd mr2 and i still do....too bad im not in perth or else i would love to come give you a hand with this.
#59
Daz
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RE: TRD (or any) body kit - fitment process to follow 2010/04/24 03:12:43 (permalink)
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quote:
will be back in town for 3 straight weeks from next weekend so will be happy to lend further assistance


Damn, I'll be back at werk after a fortnight off for knee recon recovery.. ah well, timing is everything so they say - mate, would be great to see you anyways, am sure we can workin a few sessions?!

Here are some pics of how she looked today, with a couple of comments.

Rear view


Drivers side rear quarter trial fitting - doesn't seem to fit as nie as the pass side (which went on first) and looks to have a little bit of a kink in it, even though I measured numeous dimensions/gaps off the pass side rear quarter and re-created them on the drivers side. might benefit from a rejig once the other parts get on I think...



Drivers side rear quarter trial fitting around tail light - this was a real beach and the dremel and heat gun were used extensively to get close to fitting. Once the panel was screwed into place (at numerous locations) and bolted in to the factory mount points, I've since been heat gunning the entire panel so hopefully it slowly moulds into the shape of the car - good advice Dozer!



Drivers side rear quarter trial fitting - match to door jamb; One of the gaps I tried to match was the gap from panel edge to door jamb, which was 6mm on the pass (best fitting) side. For some miraculous reason, i sketched where i thought the drivers side panel should reach to, and it was spot on from my sketch - onl problem is the kink and ill-fitting look as described above - perhaps I concentated too much on acheiving equivalent 'gaps' (thinking this would lead to symmentry) and didn't look at the panel in it' s own right..? Learning curve is steep and time goes quickly - no wonder it takes so long


Pass side front guard - bolted into place into each factory mount position


Pass side front guard - front bumper is just sitting on top, no bolts - looks like a reasonable fit


Here it is from the front - it's a little raised where it meets the front bumper, but will hopefully work that down with a bit of heat gun and more persuasive bolting. I rushed the first bolt holes as was working alone - two eyes/four hands are far better than one angry, frustrated (and sweating) man with power tools in one hand...


Pass side front guard profile from pass door


Pass side rear quarter meets door jamb



Any/all comments on trial fitment appreciated. It seems themore time you spend looking at it once it's on, the more things you'd have done differently the next time, but there are so many elements you just can't see until it's on, especially having never done a kit install before...[V]

Aiming to get the drivers side guard and front bumper in place tomorrow if my mate turns up...

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