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TRD (or any) body kit - fitment process to follow

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EA99
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RE: TRD (or any) body kit - fitment process to follow 2010/03/17 00:00:51 (permalink)
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In terms of offsets you'd want something lower for those rims to stick out and sit flush :)
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Daz
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RE: TRD (or any) body kit - fitment process to follow 2010/03/17 01:47:04 (permalink)
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Hmm, maybe I've got this wrong, but I thought the bigger the offset value, the further out they would stick, in mm?
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RE: TRD (or any) body kit - fitment process to follow 2010/03/17 01:57:46 (permalink)
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Higher offset, more inwards they sit.
A Negative offset sit further out (usually out of guards)

Not sure if its viable, but know of somebody with a widebody car and have used extended wheel nuts with bolt on spacers....but not sure on legalities of that one..

Anyway, looks like you have your work set out for you. Best of luck.
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Daz
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RE: TRD (or any) body kit - fitment process to follow 2010/03/17 13:41:11 (permalink)
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I will defo be looking to buy the 'right' offsets rather than bolt on wheel spacers;

I must admit I'm a little confused here - I was sure I had a diagram which shows the offsets to be the higher the positive value, the further out the wheels will stick; So if I imagine a 8" deep rim, with 0 offset, then the mounting face meets the hub at the 4" position. A positive offset would move the mounting face of the rim closer to the car body, thereby putting greater depth toward the guard - e.g. a positive 35mm offset (say), would move the mounting plate 1.42" closer to the body, resulting in 5.58" rim depth towards the the guard?!

Sorry if the explanation is crap?! I really don't want to order some deep rims only for them to arrive looking absolutely stupid?!! hahah Can anyone further clarify my lack of knowledge?!!
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EA99
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RE: TRD (or any) body kit - fitment process to follow 2010/03/17 15:59:36 (permalink)
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http://mr2.gordaen.com/wt_calc.php
and
http://www.rims-n-tires.com/info_specs.jsp

are like the bibles for good wheel and tyre sizing :)
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RE: TRD (or any) body kit - fitment process to follow 2010/03/17 16:30:55 (permalink)
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Daz, forget your wheels mate!

you're miles away from having to think about them!

the actual door sills that sit underneath the sideskirts will not need to be resprayed. they need to have a finish on them to prevent rust etc. but you will blend the sideskirts in to the body so there is so much of a join of panels, but a smooth transition as if it's all one piece. if i remember when i get home, ill take a photo for you of my sills where the skirst meet it behind the door.
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RE: TRD (or any) body kit - fitment process to follow 2010/03/17 21:40:24 (permalink)
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hahahah - what the hell have I let myself in for ?!! Mate, you'll laugh but I got home early today and jacked up stands; let the car down slowly at the back so the wheels were touching the floor and didn't have a tyre brace, so used a socket. needed some more leverage than my 70kg could muster so I tightened the jack handle and took it out.. Schoolboy error number 27, the jack handle arm connector cradle on the trolley itself went bolt upright. Now I can't get the 4 foot jack handle in the cradle - Need another jack to get the first one out hahaha fack!! this is gonna be a classic ;)

If you remember on, the photo's of sills will be sweet - whenever you next get round to it's fine mate. I already noticed some very minor rust at the bottom of the pass. side door when i took that off to size up the skirts, so anything i find like that i want to do properly
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Daz
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RE: TRD (or any) body kit - fitment process to follow 2010/03/17 21:47:49 (permalink)
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Re: the wheels n stuff, I appreciate this looks like a massive job, particularly for the novice! Guess I'll need the wheels to drive it from the workshop to the spray shop, as i plan to sell my existing rims in the meantime, so am planning for future requirements. Regards tome for the project, I've stuffed my knee ligaments and need an outlet, as all my usual activities are out the window for at least 9 months :( I was hoping it'll be evenings n weekends for 3 months to get the fit right, doing it myself from scratcj and learning as i go - i keep laughing to myself at all these nightmare stories and thinking, ah yeh, I'll be sweet once I get going!!
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Daz
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RE: TRD (or any) body kit - fitment process to follow 2010/03/17 21:51:31 (permalink)
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quote:
http://mr2.gordaen.com/wt_calc.php
and
http://www.rims-n-tires.com/info_specs.jsp

are like the bibles for good wheel and tyre sizing :)


Thanks mate - Once I get the car into the unit you can take the skirts; hoping in about 2-3 weeks I'll have my space ready to drive into. And hopefully about 3 months later, I'll be able to drive the butterfly from the crysalis (haha - sorry!!) to the spray shop and all wil be well; I await with earnest, Lim's comments!

[(#)]
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EA99
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RE: TRD (or any) body kit - fitment process to follow 2010/03/18 00:12:06 (permalink)
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haha yeah no problems mate. All the best on it! Definitely sounds like a good project ;D
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RE: TRD (or any) body kit - fitment process to follow 2010/03/21 22:41:59 (permalink)
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Lim - Just wanted to ask few questions about fitment order:
quote:

i did it in this order (not necessairly necessary, only a few are)
front guards
front bar
rear guards (hips as u call them)
rear bar
side skirts
boot lip
fuel cap

as long as the front guards go on before the front bar
the rear guards go on before the rear bar
the skirts go on after the front and rear guards


Is there a reason the rear guards go on before the rear bar, and similarly with the front guards? As far as I could see today, the front guards have to come off first to be able to get the front bumper on/off (I think); If you can let me know mate I'd appreciate it.

I noticed a few things today when I took off the front guard liner too - first, it was pretty much rubbish, very brittle. I wonder how much a new set costs from Toyota?? Any ideas anyone??!


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Daz
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RE: TRD (or any) body kit - fitment process to follow 2010/03/21 22:45:58 (permalink)
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Also I noticed that my TRD guard panel doesn't have all of the excess fibreglass tabs in areas where the factory guard does. They'r never seen but I'm thinking about bonding/fibreglassing in a few metal tabs to sit at the right mounting points - any suggestions??!

And finally, (sorry for the demanding Q's - just finished on it for today and my mind is ticking over thinking about the next steps [88]), what is the tool I need to insert/bond/press metal washers into the fibreglass itself at the excess tab positions where the bolts will sit??

Obviously just bolting to the fibreglass through a drilled hole is not the best idea.. I hope this makes sense ??? [?]
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RE: TRD (or any) body kit - fitment process to follow 2010/03/22 12:00:29 (permalink)
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there are mounting tabs on the front and rear quarters that stick out that the bumpers need to go over. You COULD cut them off, however, there is no need, and they provide a good surface for sticking to the existing panel.

Also the rear quarters are about the hardest bits to get right. you want to be making adjustments with your rear bar, not the quarters. the quarters just wont have the play in them.



take off eveyrthing in one go. dont try and take off one bit, then refit a bit. you need to match the kit with the rest of the kit, not the factory items.

Here is what i mean by blending the skirt with the body inside the door, so you don't have a crease for paint to crack from.

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Daz
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RE: TRD (or any) body kit - fitment process to follow 2010/03/22 14:23:18 (permalink)
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Cheers - yeh at the moment am in the process of removing each panel, guard and front and rear bumper - thus far the side skirts are off, as are factory air intake covers, rear bumper and pass. side front guard.

Plan is to attach all of the panels with industrial strength double sided tape (as per some of the kit fitment instructions have read on the web) and find out where the lines don't match up. I imagine that once I have them lined up to a reasonable standard (i.e. the standard from which I begin shaping/blending), I bolt the panels to the car at the tabs/mounting holes on the chassis.

Still need to find out what that tool is for pressing metal reinforcement rings around drilled holes in the fibreglass panels...??

How have you attached your side skirts at the door threshold?? this part is confusing me a bit.. I can see the screw/bolt fixing points which just need to be 'created' in the TRD fibreglass panels, but the sill angle looks a bit weird - probably a sign of work to be done, noi doubt... if you have any more pics of the side skirt install I would be grateful if you could post up here??

What type of permanent fixings have you used (i.e. self tapping screws)to fix the boot lid and rear quarters (hips!)?
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Daz
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RE: TRD (or any) body kit - fitment process to follow 2010/03/23 14:13:25 (permalink)
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quote:
Whats this... you want to sell me those side skirts now :p hahaha

Good luck with it! Hope to see a V6 wide body 2 soon :)


You fancy dropping by this week/weekend to pick up those side skirts?? I was going to hold onto them in case the TRD is a total disaster, but have decided to just go for it - no turning back! My motivation is once I've sold them to you I will HAVE to make the TRD skirts and panels fit [:x)]...

Will you be wanting any other parts of the removed kit? I now have, (all in red), two front fenders, front bumper w/lip attached, rear bumper w/lip attached and the factory air intake covers - I wonder how much the whole kit would be worth...?
#30
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