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Answeredrobk's MR2 Turbo

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rikkir
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RE: robk's MR2 Turbo 2015/01/02 17:16:10 (permalink)
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Highlander
rikkir
I better start saving lol

They don't look so bad on a red car either. Set of staggered 16'' by 7 and 8 now sitting on my shed floor now wearing some antique (hard as) A048s. Could be available at MTC2015 for less than Rob paid for shipping alone.

I really want to get some 17x8 and 17x9's. They do look good though.
robk
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RE: robk's MR2 Turbo 2015/01/02 17:25:17 (permalink)
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rikkir
I really want to get some 17x8 and 17x9's. They do look good though.

Yeah, IMO you need at least 17 inch rims if looks are a high priority for you. 18s can be a bit more of a pain because they fill the wheel arches so much (but that's also why they look so good lol).

There is an extensive build thread for my car here: http://www.mr2australia.com/mr2play/tm.aspx?m=18316
rikkir
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RE: robk's MR2 Turbo 2015/01/02 17:31:03 (permalink)
+1 (1)
I've still got the stock 15's at the moment, but i figure i'm better off waiting for what i really like rather than making a compromise to save money and then forever regretting it.

stuka
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RE: robk's MR2 Turbo 2015/01/03 20:48:48 (permalink)
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Very nice Rob. Looking forward to seeing how the car performs this year with some good rubber.
B24
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RE: robk's MR2 Turbo 2015/01/04 00:00:34 (permalink)
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Looking good Rob!
robk
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RE: robk's MR2 Turbo 2015/01/16 13:56:23 (permalink)
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Having been through another MR2 Trackday Challenge, I'm still very happy with the car, but there are a few minor things to address. 
 
I need to re-do the piping from the turbo to intercooler, because it was blowing off on numerous occasions under heavy boost (around 27-30psi for many seconds on the straights at Wakefield Park). It's only a short section of piping in an L shape. Currently the L shape is something that I hacked together with a straight pipe and a curved pipe, with 3 silicon joiners, and the overall shape/alignment is not quite right so the joiners are over-flexed. I'll try to replace the whole thing with one custom-shaped pipe, and then have 2 silicon joiners instead (one at the turbo outlet and the other at the intercooler). I should replace the worm-gear hose clamps with T-bolt ones too, but I think the main problem is the alignment of the pipes rather than the clamps. 
 
Another thing is my oil catch can. It sometimes fills up quite fast at the track, which is OK considering the boost level I'm running, but the problem is that I have to remove the whole catch can from the firewall just to drain it, which is slow and messy. To solve this problem/inconvenience, I'll either add a drain hose back to the sump (and ensure that I change the oil quite often), or I'll add a nipple/valve on the bottom of the catch with a drain hose so I can manually drain it by just loosening the valve. 
 
The last problem (getting more serious) is that some of my gearbox synchros seem to be totally worn out, and some of the others are on their way out too. It's reached a point where it's getting annoying. For many months it's been very difficult to get into 1st gear unless I'm almost stationary. Also, at the trackday challenge the shifter started grinding every time I changed from 3rd to 4th. I could double-clutch to get around these issues, but that's only a bandaid, plus I'm hopeless at it because my muscle memory wants me to shift 'normally' lol. I might be due for a gearbox rebuild with brand new synchros. Some of the more expensive parts may need replacing too, due to excessive wear from the grinding, but hopefully not! I'm dreading the thought of a gearbox rebuild (although I would get a specialist to do it), because there are differences between each year range of the E153 and some parts are discontinued or superseded. 

There is an extensive build thread for my car here: http://www.mr2australia.com/mr2play/tm.aspx?m=18316

Mrskylighter
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RE: robk's MR2 Turbo 2015/01/16 14:13:11 (permalink)
robk
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RE: robk's MR2 Turbo 2015/01/16 16:22:20 (permalink)
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Mrskylighter
If you have the cash brand new E153s are available :) 
http://twosrus.com/catalog/product_info.php?cPath=22_35&products_id=379
http://www.monkeywrenchra...7&products_id=1176



Yeah I know, it's so tempting, but soooo expensive . The exchange rate would make it even worse, and imagine the shipping cost to Australia, probably with import duty too :-/
I'm not ruling it out though, because it would be amazing to drive my car with a brand new gearbox, and I intend to keep my MR2 forever. 
 
If I opted for a brand new gearbox, it would probably cost me about $5000, including shipping to Australia, import duty/taxes and the labour of removing my current gearbox and installing the new one. With the brand new gearbox, the installation would be very straightforward, and it should last for the remaining life of the car and make it even more pleasurable to drive. I would also need to decide whether to keep the factory LSD in the new box and sell my Quaife LSD, or swap my Quaife into the new one with a subsequent increase in labour cost. Whatever the decision on the LSD, I would probably recover a big chunk of cash by selling the current gearbox and one of the LSDs, so let's say that the effective total cost of the brand new gearbox would be about $4000-4500. 
 
If I opted to have my current gearbox rebuilt with new synchros (at least), it would probably cost about $1500-2000 including labour, depending on whether any other parts are excessively worn out apart from the synchros. It would be a significantly bigger hassle than buying a brand new gearbox, because I would need to order lots of new parts and ensure that they are correct, plus dealing with superseded and discontinued parts. Also, with a rebuild it might feel slightly less perfect than a brand new box, and there is always a risk of something going wrong during the rebuild.
 
Ultimately I have to decide whether it's worth spending an extra $2000-$3000 to have a brand new gearbox, knowing that it would be perfect and require minimal hassle compared to a rebuild.
post edited by robk - 2016/04/09 10:05:30

There is an extensive build thread for my car here: http://www.mr2australia.com/mr2play/tm.aspx?m=18316
Admin
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RE: robk's MR2 Turbo 2015/01/16 17:07:42 (permalink)
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New is always worth it. Do it!

Mr Glengineering.
Please visit my other forums - 
www.celica.org.au
www.classic-ford.org
 
 
My build thread - https://www.mr2australia..m/mr2play/FindPost/47893
Carmikey
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RE: robk's MR2 Turbo 2015/01/16 20:42:41 (permalink)
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I agree with admin, i would go new if it were me.
Rebuilds IMO are never as good as new items / gear.
B24
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RE: robk's MR2 Turbo 2015/01/16 21:51:39 (permalink)
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Great to see you had a great time with only a few minor issues. Sign of a well built car. I can give you Highlander's mechanic's number who can rebuild your gearbox quickly and effectively(ex HRT mechanic and at MTC 2015). He solved all the disasters he suffered at Road and Track( he could not build a sand castle without ballsing it up).
Ian can source all the parts you need.
 
92 Hard Top
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RE: robk's MR2 Turbo 2015/01/16 22:49:20 (permalink)
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With the horse power get a strong box built.
robk
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RE: robk's MR2 Turbo 2015/01/16 23:02:11 (permalink)
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The E153 is already very strong so I don't need to worry about that. I would take the opportunity to upgrade the CV joints though.

There is an extensive build thread for my car here: http://www.mr2australia.com/mr2play/tm.aspx?m=18316
MCT_MR2
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RE: robk's MR2 Turbo 2015/01/17 09:59:05 (permalink)
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robk
 
 I should replace the worm-gear hose clamps with T-bolt ones too, but I think the main problem is the alignment of the pipes rather than the clamps. 
 
Another thing is my oil catch can. It sometimes fills up quite fast at the track, which is OK considering the boost level I'm running, but the problem is that I have to remove the whole catch can from the firewall just to drain it, which is slow and messy. To solve this problem/inconvenience, I'll either add a drain hose back to the sump (and ensure that I change the oil quite often), or I'll add a nipple/valve on the bottom of the catch with a drain hose so I can manually drain it by just loosening the valve. 
 




On the first bit, t bolt clamps really aren't a great thing, they are too easy to over tighten and they crush pipework out of round. I personally use murray clamps, as they are the best option short of using wiggins style clamps from plazmaman/vibrant etc. i have had no issues with them up to about 2.5bar. But your right that pipe alignment is important, as is how much movement i pipe has. Some pipes are best to have a mount to secure them to either the engine or the body, providing the engine doesn'thave too much rock.
 
With the catch can, I don't know how big your can is firstly, but i would hope it is 2-2.5l. If you fit a drain back into the sump, make sure you have a check valve in the line, otherwise you get crankcase pressure blowing up the line, and it will spray oil everywhere out of the filter.
 
Although not a a quick or easy option, sometimes the best solution with breather setups is to setup a block breather. Put somewhere not in line with a rod, and with a screen in it, a block breather is good, as it releases crankcase pressure direct, instead of the crankcase pressure pushing up the oil drain passages to the head, which a. slows oil draining back to the sump and b. blows a lot more oil around the head.
 
But thats my 2 cents worth of free advice.

'88 MR2 4AGTE W/ EFR6258

224.6KW @ 20PSI

more to come......
MR2QIK
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RE: robk's MR2 Turbo 2015/01/17 16:24:48 (permalink)
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Gearbox Express in Ingleburn completely rebuilt mine. They've done so many of them. No fuss re part numbers etc. A poor shifting MR2 is a real buzz kill. I love how mine shifts now, especially with the cheap Delta V bits. After break in (rebuilds feel tight for a little while), mine feels like new.

Cost to rebuild later model E153's is more expensive from memory. In total, I wasn't very far off total price of the new box you mentioned (new price not so cheap back then). New would be tempting....

MR2QIK - "The Little Car That Could"



320rwkw @ 19psi (pump fuel, no giggle gas)
11.96 @ 116mph (with 228rwkw)
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