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1991 JDM project

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Carmikey
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2016/05/17 16:18:19 (permalink)
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1991 JDM project

Thought I'd start a thread to keep track of progress for one of my mr2's.
Its a 1991 GT turbo, not running, but a perfect project for me to restore to its former glory.
 
It runs but I think its dropped a piston.... will have to wait a week or so before I put it out & strip it.
Heres a few pics of it as is.





 
Will keep it updated on my progress. 
post edited by Carmikey - 2016/09/26 09:39:25
#1


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    Carmikey
    MR2 Deity
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    Re: 1991 JDM project 2016/05/20 09:30:01 (permalink)
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    Prepped ready to be worked on.  Steamed cleaned entire engine bay & underneath prior to engine removal... I hate working on greasy engines etc..
     
    Oil / greased up badly - oil everywhere.

     
    After pressure wash :-)... now its ready.

    #2
    Carmikey
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    Re: 1991 JDM project 2016/05/30 09:43:06 (permalink)
    +1 (1)
    Update:
     
    I had a few hour free on Saturday, finally got stuck into the mr2 turbo. 
    All prepped for removal.

     
    Ready to remove / drop sub frame.

     
    Sub frame removed

     
    Engine drop

     
    Out! :-)... Strip & rebuild time!

     

    #3

    Danti
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    Re: 1991 JDM project 2016/05/30 15:26:35 (permalink)
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    carmiky
    you really love your mr2s. good on yea and good luck
    #4
    B24
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    Re: 1991 JDM project 2016/05/30 18:57:14 (permalink)
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    Well done mate. Great to see you are not even sitting around in the winter!
    #5
    Carmikey
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    Re: 1991 JDM project 2016/06/06 10:48:53 (permalink)
    +1 (1)
     Ok, So I got a bit more done on Sunday,
    Here's what I found:
     
    Started stripping it down..

     

     
    Pistons, bores etc all look ok at this point.

     
    Then I found this on the oil pick up... looks like crank / main bearing bits & pieces.

     

     
    What do you know.... here was the problem was causing the major knock when running. Piston No: 1 main bearing was no where to be found.

     
    Close up shot... Pretty scored alright, will take to machine shop & see if it can be machined oversize.. if not, up for another crank..

     
    Just a few hot spots on the flywheel.

     
    While I wait for parts, a lot of degreasing to be done.

     
     
    Parts ordering time :-)
    #6

    Carmikey
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    Re: 1991 JDM project 2016/06/20 09:04:31 (permalink)
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    Small progress:
     
    Well as you know, I was in the need of yet another 3sgte crank, it seems a lot of people spin bearing on these engines... not sure how, maybe too low oil.. I've have many over my time & never had an issue?? Who knows. 
     
    So luckily I managed to find a second hand good condition block, with original crank, rods & pistons :-)

     
    Pulled it down, crank was perfect, just a quick linish & it was ready to install.  (STD size also).

     
    Whilst going thru the old engine components, I stumbled across No. 4 piston... I thinks its buggered!

     
    This was the original con rod from Piston No. 1, you can see its a throw away from the wear on the edging where the shell bearings sit.

     
    Good condition replacement rod I salvaged from the S/H block I picked up. (This was a huge bonus).

     
    Full gasket kit, main & rod bearings, piston rings arrived.

     
    Block machined & honed.

     

     
    Pistons, rods, bearings etc all installed, not far now.

     
    In the mean time, flywheel & head are being machined, faced, etc.
     
    More to come!
    #7
    B24
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    Re: 1991 JDM project 2016/06/24 20:45:26 (permalink)
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    I do enjoy the comedic commentary!
    Good to see its all working out for you. Was the doner block from a Celica? 
    #8
    Carmikey
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    Re: 1991 JDM project 2016/06/24 22:47:42 (permalink)
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    B24
    Was the doner block from a Celica? 

    No steve, mr2.

    Sent from my SM-G800Y using Tapatalk

    #9
    Carmikey
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    Re: 1991 JDM project 2016/07/07 10:25:58 (permalink)
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    Whist waiting for the final parts to arrive back from the machine shop, I've prepped a few bits to tidy it up.
    A couple of coats of etching primer, follow by 3 coats of heat proof enamel.
     
    Before:

     
    After:

     


     


     


     
    post edited by Carmikey - 2016/07/07 13:10:37
    #10
    5SGTE
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    Re: 1991 JDM project 2016/07/07 19:49:53 (permalink)
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    Heat shield looks great and I think you've talked me into painting my TB ;-)
    #11
    Carmikey
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    Re: 1991 JDM project 2016/07/19 08:30:45 (permalink)
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    Little bit done over weekend...
    Finally got parts back from machine shop :-)
     
    Flywheel...look'n good.

     
    Cylinder head.. sweet!

     
    Love putting it all back together... makes it all the worth while.

     
    New timing belt kit installed.

     
     
    Should have it finished, installed & running next weekend.
    Plan to have this fully up & running, registered & ran in by END of Aug 2016.
     
    More to come.
     
    #12
    Carmikey
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    Re: 1991 JDM project 2016/07/25 08:54:36 (permalink)
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    Quick update:
     
    Got a little done Sunday morning.

     

     
    When replacing the O ring on the dissy, found this nasty little crack.

     
    Looks like its been there for a while too.

     
    Ready for installation.

     

     
    Back in place, bolted up, just connect the intake pipes, add & bleed fluids & should be ready for its first fire up :-)

     
    More to come!
     
    #13
    5SGTE
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    Re: 1991 JDM project 2016/07/25 10:34:37 (permalink)
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    How does that happen to a dist? Over torque?
    #14
    Carmikey
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    Re: 1991 JDM project 2016/07/25 11:37:49 (permalink)
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    5SGTE
    How does that happen to a dist? Over torque?

    I'd love to know myself.. I was asking same question.
    Has anyone ever seen this before?  It's definitely the 1st time I've come across one.
    #15
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