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1992 SW20 MR2 Honda K-series *Build Thread - Pics inside

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Benny_BYPRacing
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2016/01/05 17:29:19 (permalink)
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1992 SW20 MR2 Honda K-series *Build Thread - Pics inside

Hi Guys,
 
Its Benny here from BYP Racing. We are known for specializing in Honda's and Honda's conversion and in 2016 we'll be tackling a Honda K-series engine conversion into the SW20 MR2 chassis
 
There was alot of things swaying us towards the SW20 MR2 and price point was definitely one of them. Considering you can purchase a chassis for around $3000 - $5000, it offers great value for money for a project car. With its mid rear application, it appeals for drive-ability, traction and the direction of this project car for the workshop

 We have been involved in all forms of motorsports for the past few years and have had cars built for each purpose. There was one form of motorsport lacking which was the street aspect. With the growing market in the street crowd, we knew we had to build a car to appeal to this market. Lets face it, a FWD Honda will never be able to decently put down a big powerplant and RWD is limited to the S2000. 

Chassis
The team looked into opinion of a chassis that is affordable, RWD/Mid rear, easy to find parts, proven chassis. All led to the MR2 SW20 chassis. After doing research for a few weeks, we picked up a very well maintain white SW20 complete car for $2000. 

Powerplant
The elected powerplant is a Honda K20 engine package with a turbocharger for power adder. Our first package will be basic with the aim for 400kw at the rear wheels and 9 sec 1/4mile passes on street radials. 
 
Here was some inspirational link which has made us get involved with this car and build. Im sure some of you guys must of watched it already



 


We'll be keep this build thread updated as the build progress. It will be quite active for the first few weeks since our predicted completion date will for Powercruise in late Feburary. So there is plenty to do in the next few weeks!
#1


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    Benny_BYPRacing
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    Re: 1992 SW20 MR2 Honda K-series *Build Thread - Pics inside 2016/01/05 17:37:19 (permalink)
    0
    Engine mounts
    We have gone with HUX Racing solid K20 engine mounts for the SW20. He is the only company that i know off that makes them. 


    Looks like a well constructed product. Finger crossed that these will fit with ease into the SW20 engine bay

    For those who wants to go with a 24 engine, you will need to change one of these mounts to accommodate the difference in mounting position. 

    If anyone is interested in a set, we can bring them in from HUX Racing
    #2
    Falcon
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    Re: 1992 SW20 MR2 Honda K-series *Build Thread - Pics inside 2016/01/05 19:19:44 (permalink)
    0
    Well you are certainly on the right track by choosing MR2 for chassis.  You will also find there are a lot of very experienced blokes on here who I'm sure will be willing to point you in the right direction.
    I'm pleased to see you are installing a basic  power unit of 400kw initially to check proof of  concept.
    Do keep us posted with your progress.   We like photos.  Lots of photos.   Cheers.
    #3

    Knightrous
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    Re: 1992 SW20 MR2 Honda K-series *Build Thread - Pics inside 2016/01/05 19:29:42 (permalink)
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    Just in case people haven't seen the "inspirational" video :D


     
    #4
    kameleon
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    Re: 1992 SW20 MR2 Honda K-series *Build Thread - Pics inside 2016/01/05 23:08:51 (permalink)
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    Welcome BYP. i have been impressed with your "giant killer" Hondas over the years on the circuit.
     
    There are other mounts out there, but nothing available as easily as the HUx product. NVH GTFO!
    #5
    Fast Eddie
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    Re: 1992 SW20 MR2 Honda K-series *Build Thread - Pics inside 2016/01/06 16:06:47 (permalink)
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    Keeping an eye on this thread. Very interesting to see how this turns out.

           1990-GT-Turbo
     
    #6

    Benny_BYPRacing
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    Re: 1992 SW20 MR2 Honda K-series *Build Thread - Pics inside 2016/01/06 18:10:04 (permalink)
    0
    As much as we loved to build a circuit MR2, we have our other cars built already for the purpose

    You guys probably know more than me, but after looking into the MR2 and the things that HUX Racing has been doing, i believe the MR2 are great bang for buck cars. There challenging cars on the race track but rewarding when driven and set-up correctly

    Car Weight approx 1000kg


    Power Comparsion - K24 vs stock motor


    Reference from HUX Racing facebook page
    #7
    Dudeman
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    Re: 1992 SW20 MR2 Honda K-series *Build Thread - Pics inside 2016/01/06 20:18:20 (permalink)
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    I'm assuming that HUX Racing is based in NSW by seeing the rego plates in your car pics.
     
    Would be nice to have an Australian based company for a change doing nice mods, makes a big difference being able to go to the workshop and buy parts and get advice over the counter rather then dealing over the interwebs and waiting to see what turns up in the mail.

    .
    .
     
           
    #8
    kameleon
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    Re: 1992 SW20 MR2 Honda K-series *Build Thread - Pics inside 2016/01/06 22:10:51 (permalink)
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    BYP is the company building the white one and HUX racing are from America Dudeman.
    #9
    Benny_BYPRacing
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    Re: 1992 SW20 MR2 Honda K-series *Build Thread - Pics inside 2016/01/07 21:38:37 (permalink)
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    Build Update

    The rain stopped and we had some time after lunch to pull out the MR2 engine and do a test fit of the Honda K-series engine



    Car had aftermarket headers (Genie) and a full exhaust system. If anyone want this, throw me an offer

     
    Honda engine package was prepared last week with the Honda 5 speed gearbox (Car will be turbo'ed so elected to stick with a 5 speed)

     
    As mentioned earlier, we are using HUX Racing Kswap engine mounts. These fitted perfectly and made the job of fitting the engine into the bay very easy

     
    A lot of clearance to make a decent size dumpipe. For guys who is thinking of going naturally aspirated, you will be able to use the Kswap headers made for the FWD Honda conversion and with little modification it will fit.

     
    So is basically what the Honda K-series engine look like in the SW20 engine bay. We have a lot of room to work with for a custom turbo manifold and decent size turbo.
     
    Even though we are getting stronger axles and upgraded hubs for the turbo set-up, we will be making a set of K-swap driveshafts for anyone wants to do an naturally aspirated set-up
     
    We will be spending sometime over the next few days to do wiring, coolant hose, heater hoses and axles before it goes to the fabricators to get the turbo system sorted

    #10
    Mrskylighter
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    Re: 1992 SW20 MR2 Honda K-series *Build Thread - Pics inside 2016/01/07 22:59:40 (permalink)
    0
    Just out of curiosity, why didn't you go with the factory (turbo) E153 5 speed box? Would of bolted straight in using 3 of the 4 factory mounts and obviously bolted straight up to the hubs/driveshafts and shifter cables.
    They are bulletproof but heavy I think compared to a Honda box.
    #11
    Benny_BYPRacing
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    Re: 1992 SW20 MR2 Honda K-series *Build Thread - Pics inside 2016/01/08 08:14:56 (permalink)
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    Mrskylighter
    Just out of curiosity, why didn't you go with the factory (turbo) E153 5 speed box? Would of bolted straight in using 3 of the 4 factory mounts and obviously bolted straight up to the hubs/driveshafts and shifter cables.
    They are bulletproof but heavy I think compared to a Honda box.


    We have thought of it but we have so much more aftermarket support and alot more ratios to play with for the Honda K-series gearbox. 

    Would the turbo gearbox just straight fit into this chassis? Does it reuse the same shifter linkage?
    #12
    MCT_MR2
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    Re: 1992 SW20 MR2 Honda K-series *Build Thread - Pics inside 2016/01/08 08:56:14 (permalink)
    0
    You can reuse the shift cables, but your better off with the turbo shift linkages. Your better off with the honda box for drag racing, e153 boxes are strong, but a bit slow on the shift, with a really old school synchro design. Also you will be saving at least 10kg by using the honda box over the turbo mr2 gearbox, so that plus the k20 over the 3s puts you 50kg up.

    Your not going to run a sidewinder styled manifold then im guessing?

    You going to run it on a haltech or hondata?
    post edited by MCT_MR2 - 2016/01/08 08:59:47

    '88 MR2 4AGTE W/ EFR6258

    224.6KW @ 20PSI

    more to come......
    #13
    Falcon
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    Re: 1992 SW20 MR2 Honda K-series *Build Thread - Pics inside 2016/01/08 09:10:59 (permalink)
    0
    Very interesting.   Yes turbo box slides straight in with 3 of the mounts bolting right up. Will need turbo shift cables too.  Just slightly different length.
    Hard to tell in your photos but it appears as though your axle is approx. 40 - 50 mm. too low which will cause grief as the CV joint WILL foul the cross member.
    Fully agree about choice of ratios.   Turbo boxes are 4.285 final drive.  Significant gap between 2nd and 3rd.
    #14
    Benny_BYPRacing
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    Re: 1992 SW20 MR2 Honda K-series *Build Thread - Pics inside 2016/01/08 09:38:28 (permalink)
    0
    To run the Honda K-series box, ill be changing to the MR2 spyder shifter linkage and shifter box. Im on the hunt for one, so if anyone has one or know someone, please let me know
     
    Additional Innovative shifter kit adaptor is also require to run the MR2 spyder shifter cables to the Honda K-series gearbox. 
    We havent looked further at the shaft lengths or angles yet. I reckon it will work out fine. Will report back when i have it back on the hoist 

    We will be making a custom turbo manifold. We might do a top mount set-up. Will discuss options with the fabricator in the next 2 weeks
     
    We will be using the KTUNER ECU. Similar functions to the Hondata. Being a distributor for both, KTUNER has come on board for this project with their newly release end user 2 ECU. For anyone interested, jump onto KTUNER website

    #15
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