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E153 Filler Plug Help

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beagle_senior
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2013/01/21 13:22:38 (permalink)
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E153 Filler Plug Help

Hey Guys,
 
I am in the process of filling the gearbox oil ready for the car to go to the dyno on Friday, and I had 1 attempt on it with a size 24mm socket and it slipped. So I inspected the bolt and its already a little rounded so I dont really want to try again yet.
 
Is there an easier way to try and get this out? It hasnt been out for roughly 4-5 years so its going to need a fair amount of effort to get it out.
 
Regards
Alex

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beagle_senior  - 1990 SW20 Turbo Satin Black - 306kw with 629 NM torque
#1


10 Replies Related Threads

    Mrskylighter
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    Re:E153 Filler Plug Help 2013/01/21 13:45:12 (permalink)
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    I thought the filler plug was a half inch square drive or whatever you call it? 
    #2
    Peter
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    Re:E153 Filler Plug Help 2013/01/21 13:47:12 (permalink)
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    Hi Beagle,
    I read somewhere that a six point socket should be used.
    The only one I could find was a long series one from Repco.
    I then ground off the tapered lead on the socket so that the hex of the socket fitted entirely on the hex of the plug.
    I can't get my drain plug out & I can't get decent leverage & access with both hands working on the floor.
    I reckon that it will be o.k from a hoist or pit.
    #3

    beagle_senior
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    Re:E153 Filler Plug Help 2013/01/21 14:05:18 (permalink)
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    yeah thanks Peter, I think I might try the grinding of the socket, as its only a really thin head on the bolt which makes it difficult...
     
    Mrskylighter - not sure if you can fill it from the 1/2 inch bolt that sits lower then the 24mm plug that I am trying to get out, but I think it wouldnt allow for you to fill the gearbox fully though as its too low down on the box

    SA MR2 Owners Group Facebook - https://www.facebook.com/SA.MR2.Owners.Group
     
    beagle_senior  - 1990 SW20 Turbo Satin Black - 306kw with 629 NM torque
    #4
    Mrskylighter
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    Re:E153 Filler Plug Help 2013/01/21 14:18:06 (permalink)
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    I just had another look at a pic of an e153, yep the bolt I was thinking of was a six sided nut not square drive :)
     
    #5
    EssDub
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    Re:E153 Filler Plug Help 2013/01/21 14:20:52 (permalink)
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    I have the correct sized socket at home, I believe.  I bought it when I did mine (and will be doing it again tonight)

    Currently...
    '03 Spyder 6MT - T28 inc...
    ------------------------------
    Previously...
    '00 FD3S
    '94 SW20 Bathurst R
    '88 AW11
    '92 SW20 G-Limited
    '90 SW20 G
    '91 SW20 Mongrel
    '94 G Limited T-Bar
    '92 GT-S Turbo 
     
     
    #6

    Falcon
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    Re:E153 Filler Plug Help 2013/01/21 18:54:37 (permalink)
    +1 (1)
    Do Not disturb that 12mm hex head bolt as it secures the reverse gear shaft.  Big No No.   Cheers.
    #7
    beagle_senior
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    Re:E153 Filler Plug Help 2013/01/21 19:57:57 (permalink)
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    haha thanks Falcon, that could have been interesting

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    beagle_senior  - 1990 SW20 Turbo Satin Black - 306kw with 629 NM torque
    #8
    artymr2
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    Re:E153 Filler Plug Help 2013/01/22 01:04:55 (permalink)
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    Use a good fitting socket or ring spanner, load it up and give the end of the spanner/bar a sharp tap with hammer, the shock is usually enough to crack it, much more effective than just using a constant force.
     
    You can also fill it through the top but need the normal filler plug out to get the right level.
     
    Cheers
     

    Black SW20 GT Turbo T-top


    #9
    beagle_senior
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    Re:E153 Filler Plug Help 2013/01/22 12:18:14 (permalink)
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    and the winner is Peter, I got myself a 6 sided socket and the plug came out easily, not even a little sign of slipping, thanks all for your input

    SA MR2 Owners Group Facebook - https://www.facebook.com/SA.MR2.Owners.Group
     
    beagle_senior  - 1990 SW20 Turbo Satin Black - 306kw with 629 NM torque
    #10
    MRTurbo
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    Re:E153 Filler Plug Help 2013/01/22 12:27:39 (permalink)
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    good work mate
    yeah those double hex ones aren't the best and tend to slip sometimes. Single hex FTW!

    1990 SW20 GT 3S-GTE Targa
    2001 Honda CBR600F4i

    #11
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