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Finally, progress - '88 AW11 from scratch...

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the_random_hero
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2011/07/22 14:00:07 (permalink)
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Finally, progress - '88 AW11 from scratch...

Ok so ages ago I had a thread but it seems to have disappeared (probably because it's been over a year since I've worked on the car). I won't bore you with a repost of that as chances are I've redone it already (as I'm a perfectionist), this is one to document the stuff I am currently doing.
As we stand with the front end (starting from there):
*'88 NA AW11, stripped back to the chassis.
*Whiteline Sway Bars, custom alloy end links (spherical bushings, I also have a set with urethane bushings if I want to go that route)
*AMR Engineering Coilovers (ordered but not expecting any time soon), custom rear camber plates
* ST184 front calipers (ready to be cleaned, ceramic coated and rebuilt)
*ZZE123 rotors (to pick up and see how they'll fit)
*hubs/steering knuckles are split, hubs are getting machined for a 55mm centre bore (machine 1mm off, add a 1mm spacer), steering knuckles are getting cleaned and ceramic coated
*T3 RCA's (post)
*Goodridge stainless brake lines (post)
*new lower ball joints
*urethane bushings all around
*control arms/caster arms cleaned and ceramic coated
 
 
To be continued.
post edited by the_random_hero - 2011/07/22 14:08:05
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    the_random_hero
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    Re:Finally, progress - '88 AW11 from scratch... 2011/07/22 14:02:22 (permalink)
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    First project: get hubs machined and centre bore sorted, then see how the calipers and rotors sit (I'm thinking hub spacers will have to be made) I'll see if I have a chance to do it on this weekend. I won't get pics till I've got them all pretty :)
    #2
    dylmrt
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    Re:Finally, progress - '88 AW11 from scratch... 2011/07/23 01:18:20 (permalink)
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    pics!

     
    New/used genuine parts for the MR2 community. Send requests through to www.gorillaindustries.com.au/contact
    2002 3SGTE ST246 N-Edition | 1999 3SGTE SW20 GT-S | 1995 3SGTE SW20 GT | 1986 4AGZE AW11 | Join the MR2 Club of NSW http://mr2club.com.au/nsw/
    #3

    the_random_hero
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    Re:Finally, progress - '88 AW11 from scratch... 2011/07/23 12:02:30 (permalink)
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    I am horrible at remembering to take photos while I'm working on stuff :p Essentially all my stuff is either getting cleaned/coated, machined or in the post - all I have here now is some dirty old ST184 calipers! Once I get the hub/knuckles back (was meant to be done Thursday afternoon, wasn't done as of lunch today) I guess I'll take some before/after pics.
    After some measuring it looks like spacers won't have to be made hopefully, I'm going to discuss with my engineer friend what way he thinks would be easiest/safest (legality really isn't on my list of important things :p) to move the calipers 2mm inboard to suit the different height on the new rotors.
     
    I can however give you some pics of stuff I've already done (and have either sold or given away to friends to use on their cars). Exhaust was sold a while ago to a member on here who never came to pick it up - I've sent him a few emails and no reply so I'll just keep it here till I hear from him I guess. Extractors (that weren't finished at the time of the photo obviously) are on a mates AE82 track car (and work quite well from what I hear). All I have left is the catch can and the cam covers.
     

     

     

    post edited by the_random_hero - 2011/07/23 12:06:31
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    dylmrt
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    Re:Finally, progress - '88 AW11 from scratch... 2011/07/23 14:30:13 (permalink)
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    i like the look of this rebuild already!!
     
    honestly, the amount of effort that goes into a rebuild, you should take some pics on the way so we can all appreciate!!

     
    New/used genuine parts for the MR2 community. Send requests through to www.gorillaindustries.com.au/contact
    2002 3SGTE ST246 N-Edition | 1999 3SGTE SW20 GT-S | 1995 3SGTE SW20 GT | 1986 4AGZE AW11 | Join the MR2 Club of NSW http://mr2club.com.au/nsw/
    #5
    Benji_AW11
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    Re:Finally, progress - '88 AW11 from scratch... 2011/07/24 10:39:31 (permalink)
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    This has good potential, good luck with it mate.
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    the_random_hero
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    Re:Finally, progress - '88 AW11 from scratch... 2011/07/24 13:03:26 (permalink)
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    Not much progress till I get bits back, picked up ball joints and wheel bearings today.
     
    EDIT: Also retarred the front..uhh...where the suspension bits go? My brain is still slightly asleep. Made a fair bit of a mess but it looks much better now.
    #7
    the_random_hero
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    Re:Finally, progress - '88 AW11 from scratch... 2011/07/25 16:07:52 (permalink)
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    New on the left, old on the right. You can see the increase in piston size - 30% increase in rotor volume, 22% increase in rotor surface area and 26% increase in clamping force. Looks completely factory ;)
    #8
    Domma_aw11
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    Re:Finally, progress - '88 AW11 from scratch... 2011/07/25 17:25:30 (permalink)
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    Omg, were did u get those extractors!! Look awsome, cant wait to see for pics and progress...


    Dom
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    the_random_hero
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    Re:Finally, progress - '88 AW11 from scratch... 2011/07/25 17:36:05 (permalink)
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    Made them to suit a mild-cammed bigport, they are now ceramic coated and on an AE82 track car. Wish I kept them so I could make a jig to make some more - I think I paid a total of $80 all up for the materials for the extractors, exhaust and muffler and sold them for about a grand all up :p
    #10
    the_random_hero
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    Re:Finally, progress - '88 AW11 from scratch... 2011/07/26 16:16:53 (permalink)
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    Tiny update: all gear is off getting machined. Can't recommend Craig @ Extreme Custom Engineering enough, he's even going to push it out ASAP as I will be going away for work quite soon. There is, seriously, nothing this guy can't do - from roll cages, any machining work, fabrication, you name it.
    #11
    the_random_hero
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    Re:Finally, progress - '88 AW11 from scratch... 2011/07/28 18:00:55 (permalink)
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    Ergh, so. Went to pick my calipers up from Craig - after machining he realised (and I hadn't) that the two calipers I got are from two different cars (although they are almost identical). My guess is an early and a late ST184 (using two different sizes rotors).
    Huge freaking pain in the arse, I have to identify which is the correct caliper, find the matching other half and then pay for it to be machined properly.
    Good news - SW20 22V calipers turned up for the rear, and the hubs he machined for me turned out beautifully. I am juggling a -lot- of stuff at once so the rate of progress may have to be slowed down a tad. I'm meant to be heading 2600km north in two weeks time for up to three months, so it's pretty hard to work on a car while I'm there :p
    #12
    the_random_hero
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    Re:Finally, progress - '88 AW11 from scratch... 2011/11/03 10:10:19 (permalink)
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    Super late update bought on by the last business I was working for going bankrupt and me being left without a job :( Removed the 4AGE/C52 yesterday (without any sort of hoist, mind you), engine has been separated and sold already and just need to get rid of the gearbox now. Looking down a different power route now, somewhat more displacement and torque ;) Still have the 300rwhp goal which should be achievable without many engine mods.
     
    #13
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