ok, so far my plan is something like this:
Overall Goal: Responsive, reliable, 250rwkw (~335rwhp) 3SGTE that is built to make more so that it'll be reliable for a long time.
1. Full engine rebuild by professional (I have a particular shop lined up for this job) ~$10k
- CP Pistons
- Manley rods
- ARP Head studs
- Cometic head gasket
- upgraded oil pump.
- Upgraded cams while we're at it if that's required for my goal (perhaps 264? I've read that's a reasonable middle road of cams for this sort of power)
2. Haltech ECU installed by the same professional ~$2k
Bits I can source and install myself/ with help of mates (and hoist):
3. Fuel pump ~$150 (Walbro 260lph? Bosch 040? Supra pump? I dont know yet, whatever is most reliable)
4. Fuel injectors x4 $600 (My XR6 Turbo has ID1000s - they're brilliant, so I'd be inclined to stick with brands i trust. Plus I've done the injector calcs - at ~20psi from the turbo, 1000cc injectors support 450rwhp on E85 max, and more on RON98. I plan to keep the car running on 98 at least in the foreseeable future, but with these injectors there's room to go to E85 and make heaps of power in far future if i wanted to)
5. Top feed Fuel rail ~$300 (ATS seem to make one that'll take ID injectors)
Actually I just noticed ATS have a full top feed fuel kit for like $1200 AUD.
6. Turbo Options
- GT2860RS: ~$1800
Pros- well tested, reliable, spools fast.
Cons- might struggle to make more than about 200rwkw with my planned setup.
- GTX2867 Gen II ~$2500
Pros- new design, make more up top but maintain fast spool.
Cons- still runs the 28 sized exhaust housing, so will also be restricted around the 200rwkw mark? also, not much info on the internet of 3SGTE results with this turbo. Also, quite expensive.
- GT3071 ~$1800
Pros- the most well-documented aftermarket turbo for a 3sgte that will make my power goal.
Cons- might be too big, spool slow and make a big peak number at the high rev range that i never use.
- G25-550 ~$3000
Pros- seems to possibly be God's second best gift to planet Earth. can make one million horsepower and spools faster than the Millennium Falcon.
Cons- expensive. no MR2 results I can find on the internet. Would it need a bunch of custom pipework?
Things my car already has:
- Aftermarket side mount intercooler (i've read this really will still be fine up to my goals. I'll consider running water injection if cooling becomes a problem. Melbourne has cool-ish nights 75% of the year)
- Aftermarket exhaust. I think it's 3". I assume the dump pipe will have to change with the new turbo, but if i keep it internal gate i dont have to do external gates and everything is a bit more simple no?
- Apexi intake (not sure if this is even worth mentioning lol. Probably will need a bigger pod filter anyway)
- GFB electronic boost controller (- currently on 10psi but with a faster ramp up it makes 149rwkw)
- The engine is tired. leak down and compression test show that it needs a rebuild anyway if i'm going to make any more kws.
7. Dyno Tune - same shop who did the rebuild and the Haltech will be the #1 choice tuner for the car.
8. Things i'll need after it's tuned and I realise how many things i've forgotten to do lol:
- Heavy duty clutch
- wider wheels, bigger tires (currently only on Work Rezax 17x8s and 225 rubber on the back)
Other important things I've read and assumptions i'm making (which may be wrong):
- The stock ignition system will be fine
- The stock AFM will be ok with this new setup, albeit a bit restrictive? (Or do I need to go to a MAP sensor?)
- Stock
Probably going to cost close to $20k for all this.
Am I dreaming?
What am I missing? Where are my assumptions wrong?
Should I just settle for say 200rwkw and save A LOT of money? (e.g. a CT27 or CT21, upgraded fueling and a Haltech, and a mild rebuild just with head studs and metal head gasket, and i'd probably cut the bill literally in half?)
Is that extra 50rwkw worth it?
Or would some sort of halfway shopping list between these two extremes meet my goals using a CT21?
All opinions and comments welcome. Thank you for reading.