2014/05/06 11:58:17
dwoodcob .
Hi Forum,
 
Here it is the long awaited post announcing my Aw11 Super Charged JDM restoration.
 
The Current Condition Of The Car
 
This car has come from a broken home. The poor girl was left outside uncovered for many years before being registered once more. As you will be able to see from the photos it is clear that its been left alone in the wilderness for a while. Leaves twigs and all manner of flora was found through out the car, including the intercooler and cup holders. 
 
At this time its clear the car will need to be mostly brought back to bare metal in order to paint it. Paints is fading, cracking and coming away from the body. Many body bits from the front have been damaged and surface rust is present. It looks like the left side of the car has been side swiped and never repaired. Ive looked under the car and found no major bits of rust, so at least the frame of the car is strong. The car also had its rear spoiler removed, with the mounting holes being covered up with duct tape.
 
I think the most shocking area of the car is the interior. A previous owner installed after-market speakers into the doors and then cut holes in the doors for tweeters.  They then never installed the tweeters and sealed the wholes with duct tape. This is the reason in the photos you will see white residue around the holes, as the tape was left there for years and the adhesive started to run. To top it off the previous owner cut wholes in the rear speaker trim to install tweeters and did the same thing? honestly this guy must of hated base.
 
The dash is cracking and the windscreen de-mister vents are cracking and falling a part, evidence of prolonged sun exposure. The rest of the dash and trim are in ok condition considering the cars age. The seats were rather gone but luckily the guy I bought the Car from had new seats lying around that he never installed, this is at least one issue that will be fixed in the near future. 
 
The only other odd interior mod is a boost gauge installed into the driver side air-con vent. You may think thats an interesting idea, you don't need to worry about drilling into interior trim to mount the thing. This is all well and good till you realise the air-con pipping is still connected to the vent. The back of this gauge has been rusted to bits. This doesn't surprise me considering the condensation that must have built up on the gauge due to the air-con still being connected up behind it.
 
Other than some fantastic attempts at tweeter installation there are a couple of other Mods worth mentioning. The car is currently on lowered cut springs. Looking at evidence on the springs it seems that an original owner went the cheap way and kept the original stock springs and just cut them. As a result the suspension is way to doughy for a lowered car. Going around some corners there is a bit of scrubbing that I need to address.
 
The car has also had an after market muffler installed. The muffler has no obvious markings to indicate brand or make. The new one however does not do much to “muffle” the exhaust note, its acting more like a resonating chamber. I took the muffler off the other week and I swear to you there was not much of a difference. The muffler is having the same effect as shoving a sock down the gullet of a T.Rex.
 
The Restorations Mission Objectives 
 
My goal is to restore this fantastic bit of 80’s engineering to its former retro glory. I plan to turn back the clock and restore the interior back to its original 80’s straight edged charm. The only thing that wont be original will be the head unit and speakers. I wont however be cutting any wholes in any of the trim to do so. The speakers will be housed in existing speaker mounts and will be invisible. By the end of it there will be no wholes, no stupid boost gauges and hopefully no major cracks in the trim.
 
The body will be patched, reshaped and brought back to bare metal for the most part. The plan is to go for a combined MK1a and MK1b look. I will be keeping the stock blue colour but painting the spoiler, mirrors, side, front and rear skirts black. Considering this is a 1989 SC AW11, it represents the final word from the line. I then want to try and represent the whole line with visual cues from both incarnations of the AW11. For that authentic JDM look I also plan to fit black Watanabe wheels, I think they will just match the car perfectly.
 
Mechanically I want to try and reverse the mods done to this Car. The suspensions is currently a joke, considering sneezing during a turn can have adverse effects, the suspension needs a change. My plan here is to return it to its complete stock form, thats going back to stock ride hight and all. I plan to do this with stock or close to stock rated parts. 
 
I also plan to fit either a stock muffler or again something close to the stock mufflers specs. The current muffler at idle is way to loud, I've heard V8s quieter than this thing. I really only want to hear the exhaust when the engine is under load. Even then I still want to hear the engine not just its exhaust note.
 
Now I can already hear people shouting saying why go back to stock in terms of the suspension and exhaust. Keep in mind this is a “factory restore”, not a performance restore. I want to experience the car the way it would have been when it was taken of the showroom floor in Japan back in 1989. Once I have lived with the car in its stock form for a bit then ill decide what modifications need to be made.
 
The Job So Far
 
At this time much of the damaged interior I have been able to source. Im still needing the dash though, its proving to be a hard part to come by. I have installed the new seats and given the interior a much needed clean.
 
Im still missing the front struts and sprigs plus muffler. If anyone has any of these parts please contact me and let me know.
 
Once I have completed more of the restore ill update this post. You can also find attached pictures of the car in its current state. If anyone has any other ideas and suggestions please feel free to chime in. I hope you enjoy.
2014/05/06 13:35:04
maj
A tintop GZE without a spoiler? You don't see that everyday.
 
Best of luck with the restoration, you have IMO the best colour AW11 there is, and you'll find with a bodywork cleanup and respray they look awesome, check out my showroom thread for what 8E3 colour looks like with a little bit more metallic added.
 
Also pity about those door trims, they look like they're in excellent condition before stupid aftermarket speakers were installed!
The main dash pads are indeed hard to find in original, uncracked condition. I recommend just taking it to a retrimmer and try to get them to match it to stock as well as they can, that's the plans for mine anyway.
 
Wheels are cool though, just enough offset to look much better than the factory teardrops.
 
If you are willing to wait a month or so, you can have my set of factory springs for next to nothing once I install my Eibach's. Either you pay for postage or I can deliver them to Sydney next time I am up that way.
You will find though the factory springs are very soft though and do cause a lot of body roll. Factory isn't always best. 
2014/05/06 13:53:28
Mrskylighter
I should have replaced my bolt on HKS muffler on my car over the next month or so. With a fresh paint job the muffler should look and function well. I'm only removing it as I'm installing a custom 3in exhaust in its place.
 
Not sure if it would be something your interested in though. Is the same as the one below (but used)
 

2014/05/06 16:00:07
dwoodcob .
Hey Mrskylighter
 
That looks all right I would be interested in that one. My only question is how loud if this muffler? I just want it to be relatively quiet at idle and cruising on the highway, Let me know.
 
Het Maj 
 
It is rare to see a Aw11 SC with the tin top, thats one of the reasons why I snapped this thing up.
 
I would be interested in you front springs and struts. Let me know when you do the swap im happy to pay for postage or wait till your in Sydney, either way is fine. As im not planning to take the car to the track at this time the body roll issue isnt that concerning. What is concerning is the tendency these cars have for the back just to let go under load around a corner, snap over steer is a concern.
 
To combat this I have already got my hands on MK1a Aw11 rear struts and springs. My plan is to install the Mk1b suspension in the front. As the latter model springs are softer, this combination of late and early gen parts should help with wait transfer to the front of the car under breaking. This also fits with my theme of combining the 2 generations into this car. 
 
I know I can get better performance out of a new suspension set up, this is something I would possibly do in the future. For now though I just want to get the car running as close to how it should be running in its stock form. This gives me a good base to work of in the future.
 
2014/05/06 16:09:13
wiso
What are you hoping to achieve by putting Mk1a Shocks and springs on the rear? Mk1a rear springs are to suit NA engine weight, the car will sit lower are the rear if used in a SC. Curious, apart from that what are the difference's in REAR suspension you have found from the mk1a to mk1b that would make the mk1a rear suspension superior?
 
if you want stock exhausts new this place on ebay UK looks to heavy pretty cheap stock replacement items. at about $280 including shipping to Aus shouldn't be too bad.
 
http://www.ebay.com.au/itm/251131071547?ssPageName=STRK:MEWAX:IT&_trksid=p3984.m1423.l2649
 
2014/05/06 16:25:51
wiso
Mk1b suspension was designed to combat the oversteering tendancy of the AW11. Mk1a was very renound for being a better handling version, but would snap oversteer alot worse than the mk1b.
 
mk1b has longer control arms on the rear suspension and SC models ran no rear swaybar. This made the car understeer.
 
So if you are trying to put mk1a suspension on your car to combat your fears of oversteer it does seem like you are going the wrong way about it.
 
thats why I am curious if you have a plan there.
 
cheers
2014/05/06 16:27:24
Mrskylighter
My mk1b 1989 SC car has a factory looking rear swaybar
2014/05/06 17:11:26
wiso
Someone has likely put one on from an NA. It was a mixed bag. They were putting them on until they ran out. Some cars had rear bars. Some had none but the struts had tabs. Some had none and no tabs on the struts. My 86 JDM SC didn't have one and had tabs on one side only. While all AUDM NA's had rear bars some other countries didn't get them.

Nick is yours an original SC body or was it an NA body originally?
2014/05/06 17:16:12
Mrskylighter
Its an original t-top SC bodied 89 car. Folding mirrors and other bits etc.

The swaybar looks very original and untouched.maybe it was fitted a very long time ago.?
2014/05/06 20:13:56
datafunk
watching with interest.
 
keep at it mate!
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