Hello,
Has anyone fixed this issue by a rapid prototype ABS or a waterjet cut bronze part? Is a dxf file of the profile kicking around? Mine has the same issue but I haven't had the chance to pull down my door as Im busy under the car doing the fuel pump.
If anyone has a damaged gear they can pass on in VIC, I'm happy to do the cad work and post the file as a torrent link here. This would get around the postage/tyranny of distance issue.
SteveB