I've finished updating the turbo-to-intercooler piping yet again. I hope this will end all of the related issues forever, but I've said that before!
I decided to go ahead with the s**t job of removing the turbo compressor cover while the rest of the turbo was still in the car, then my friend welded a cast alloy 90 degree elbow directly onto the compressor cover. The alloy elbow goes into a silicon double hump hose and then there's a very short aluminium pipe into a big silicon reducer on the A2W intercooler. The double hump hose and reducer combined should allow plenty of movement when the engine rocks up and down.
Previously I had a silicon 90 degree elbow off the compressor, then a metal pipe to the silicon reducer on the A2W intercooler. If the pipe beading and/or clamps weren't working perfectly, then at ~30psi of boost the big 90 degree silicon elbow was able to move/expand far enough to allow the piping to pop out of the silicon elbow or the reducer (I can only assume that this was the cause of all the problems before). Also, without heat shielding the 90 degree silicon elbow failed at the track due to its proximity to the exhaust manifold.
The new setup should hopefully eliminate all of those problems. With the solid 90 degree elbow off the turbo, there is now very little room for anything to pop out of the clamps, and there are better beads on the piping this time. Also, there is no longer a silicon elbow right near the exhaust manifold, so I shouldn't have to worry about that anymore either.
Now I just have to get the brake booster, master cylinder and CRW CV joints installed, then I'll be ready for more drag racing and track days.