I know this topic has been thrashed, but I am going to join in with my 2c worth.
I am returning my AW11 SC to factory spec, and the SC12 is a problem - lets face it, who's isn't .. The SC12 is a very basic design, it's only moving parts are the lobes, they are connected by a couple of 1:1 gear set but basically it's driven at a ratio of the harmonic balancer and the pulley. The lobes are Teflon coated to about .3 - .5 mm (this is really thick).. There are 4 bearings and these are the problem. There are 3 different sizes, 17x46x21 in the gear end, and 17x15x 14 & 18 in the pulley end. There are a couple of odd design decisions made by Toyota - the smallest bearing also has the highest lateral pressure as it has the pulley tension on it. All bearings are held in place by a groove in the bearing outer and case which is injected with epoxy. This is more than likely used to stop the aluminium case expanding and releasing the bearing when hot. It took me near 12 ton to break the epoxy and release the bearings, and I think I may have popped out a poo when I was nearing the 12t mark waiting for the massive bang....
Anyway, most of you would already know all this - and you would also know that the bearings are very unique and even though I have Koyo, SKF, and a couple of other part numbers, are unobtainable. However - my plan is this - I have located very high precision bearings with massive specs that are available with the 17mm shaft size, they are larger in diameter. I will be machining the casing to fit these and as they are slightly narrower than oem it allows for a rebate in which I will put a retaining clip.
The lobes tolerance is important as they must be a beez dick from each other and the case - over time with dust, vibration, swelling etc they wear - but only on the outer edge and by no more than about .1 mm. Leaving this would not result in a massive boost drop, maybe a psi or so. I intend to re-Teflon the outer edge as a 'topup'. The main thing is balancing, I want to balance the lobes laterally to increase the precision, and mainly to reduce any vibration.
With the new bearings and their high spec (good for 50K RPM continuous), and with the balanced lobes. I see no reason why the SC12 cannot hit 20K RPM reliably. It will depend on the amount of heat generated, but this is should be lower with good internals.
That's my plan - I will keep this thread going with updates - then if it's all successful, I may be able to offer a rebuild service, or at least all the info to DIY...
Specs:
SC12 produces 1.2L of air per revolution
1:1 @ 7000 engine RPM = 8.4L/Min = approx. 8 PSI (AGZE Config) (SC12 RPM = 7000)
1:1.3 (avg pulley upgrade) @ 7000 engine RPM = 11L/Min = approx. 10 PSI (SC12 RPM = 9100)
1:2 (potential) @ 7000 engine RPM = 16.8L/Min = approx. 16 PSI (SC12 RPM = 14000)
The std computer would not handle this boost - the motor would run lean..