Just doing fiddly little bits
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Heat shield for the turbo and dump pipe. Both are really close to the cam box here and hopefully this will avoid heating up the oil too much. It will also stop the cam angle/ignition trigger cooking.



Intercooler brackets out of some steel off cuts I had around. One bolts to the back of the inletcam box, head and inlet manifold. The other bolts to the gear box. Once it is all bolted in and connected to the turbo the intercooler is rock solid. So solid I am going hang the coil packs off it.

I have made brackets out of 12mm x 6mm rod but I am going to need to get someone to weld them on. I tried alloy brazing but heating up an intercooler with a gas torch was a no go - it sheds heat faster than I can put it in.
.JPG)

I did manage to braze on some hose barbs on to a blanking plate for the factory cold start set up. They are not pretty but the hose fittings will let me connect up the Haltech's idle air control valve into the same ports in the throttle body as the original cold start.


I also made up a new throttle bracket because the original set up was in the way of the turbo. It's a little rough but it will clean up with a grind and a coat of paint. I haven't drilled hole for the cable yet.
I have also started on the wiring harness no pics but we have all seen a messed up wiring harness.
I will start pulling the engine out next weekend.
Pete